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Everything You Need to Know About DTF Printing and Its Advantages

Everything You Need to Know About DTF Printing and Its Advantages

Table of Contents

The DTF white ink heat transfer printer is a type of digital garment printing machine, well-known for its application in T-shirt heat transfers. The apparel printing market and demand are currently experiencing strong growth, and one of the main production methods in this market is DTF printing, accomplished using a DTF printer. Choosing the right DTF printer is a direct factor in the success of a printing business and is one of the most important parts of investing in a printing business and operating a garment printing store.

To help you choose the right DTF equipment for your printing business, we will introduce the following:

  • What is a DTF printer?
  • Why choose a DTF printer, and what are its advantages?
  • Important factors in choosing a DTF printer:
    • Understanding printing needs
    • Key components of DTF printers
    • DTF printing consumables
    • Printing quality
    • DTF printer price
    • Manufacturer training, after-sales service, and support

What is a DTF White Ink Heat Transfer Printer? – Definition of a DTF Printer

DTF stands for Direct to Film. This process involves printing designs directly onto PET film, then evenly sprinkling hot melt powder onto the design, melting it at high temperature, and then drying it. Finally, the PET film is cut, and the design is heat-pressed onto various types of garments using a heat press, completing the entire garment printing process.

Why do we emphasize this garment printing method? Since 2021, this method has continually captured market share in garment printing and has become one of the mainstream garment printing methods. According to Google Trends, the search volume for DTF Printers has been climbing since 2021. The popularity of DTF printers is largely due to their unique advantages: convenient printing methods, short preparation periods, fast printing speed, high production efficiency, and reliable output quality. Whether it’s the demand for bulk printing in peak seasons or the urgent need for customized garments for individual customers in off-seasons, it can be easily accomplished.

Advantages of DTF Printers

Compared to DTG (Direct to Garment) printing, DTF printing does not require the pre-treatment liquid, eliminating the pre-treatment step. Unlike screen printing, DTF printing does not require complex steps like plate-making or film-making. DTF printing only requires designing the pattern using design software, then following technical guidance videos to operate the machine correctly to complete the steps of printing – powder sprinkling – drying – heat pressing.

DTF printing is water-resistant and scratch-resistant. Its wash fastness reaches levels 4-5. For a T-shirt worn in the summer and washed three times a week, it can last for two years.

Compared to DTG and sublimation printing methods, DTF printing not only surpasses the limitations of these two printing methods but also achieves wide application, such as on fabrics like cotton, polyester, wool, nylon, Lycra, linen, denim, and silk. It can be said that the DTF printer is the “universal printing machine” in the clothing industry.

Before the emergence of DTF printing, screen printing was one of the giants in the apparel industry. The emergence of DTF printing undoubtedly provided garment printing manufacturers with more options. Screen printing is famous for its batch printing, providing reliable printing speed for peak season supply, but the preparation required before printing is very time-consuming. During preparation, a lot of wastewater and pollution are generated. From an environmental perspective, DTF printing is superior: during DTF printing, no waste gas or wastewater is generated. Machines have smoke purifiers, and exhaust gas is consumed inside the machine. It’s important to prevent hot melt powder dust from overflowing during normal printing.

How to Choose the Right DTF Printer

The configuration and price of DTF printers vary. The more features and higher the configuration, the higher the price. However, does this mean you should choose the highest configuration and the most feature-rich? The answer is suitability is most important. Besides traditional manufacturers, emerging DTF printer manufacturers are more innovative in some aspects and have more comprehensive designs for new products to leverage the advantages of DTF printing and meet local market needs. For example, Goto Color exports DTF printers to various countries worldwide and makes some functional improvements based on the climatic environment of certain regions.

Specifically, choosing the right DTF printer for your garment printing business requires careful consideration of the following important factors:

  1. Choosing a DTF Printer Based on Market and Business Needs: There are many types of DTF printers, such as high-precision, high-quality desktop A3, and A4-width DTF printers for handling ordinary production volumes but extremely high-quality T-shirt printing; large-format, high-performance DTF printers for batch production, large-format, and special finishes; industrial-grade, multi-head DTF printers like 1.2m and 1.8m machines with four or five print heads for continuous stable high-speed output to meet the batch production needs of garment factories.

As an operator, you should already have a clear understanding of the printing market, demand, and characteristics in your region. You can ask yourself the following questions: How large is the market demand? How many orders are there? How many prints are needed? Is it the same during regular and seasonal peaks? Are there any special printing requirements? (e.g., oversized, all-black, especially water-resistant and wear-resistant?) Are there any sudden or urgent orders? Once you have answers to these questions and understand the market and business needs, you can narrow down your choices and find a suitable DTF printer or DTF solution for your garment printing business based on the different printer characteristics and types listed above. If you constantly find some configurations that cannot match your printing business needs, some manufacturers offer flexible DTF printer configurations. You can try communicating with DTF printing experts to get the most suitable DTF printer for yourself.

  1. Understanding DTF Printer Components: Understanding the configuration and key components of a DTF printer is extremely helpful in choosing the right DTF printer! Otherwise, you might feel confused when you see some parameters and names, and more importantly, you might not understand why seemingly similar printers and configurations have large price differences: some are just because the “brand” is bigger, but it may not necessarily be worth it, while others with high performance hidden behind parameters and configurations are not chosen just because the “brand” is emerging – as a successful investor, try to avoid this. Next, we will focus on introducing some important components:
    • Printhead: The printhead is one of the most important components of a DTF printer. It determines the printing performance and quality and is the core of inkjet printers. Once blocked or burned, it will significantly impact the entire operation of the machine. Most manufacturers on the market use Epson printheads. If the machine’s requirements are not high, the XP600 is generally chosen first, or Epson’s newly released I1600-A1 printhead. If there are certain requirements for the machine, the I3200-A1 printhead will be chosen, and in general, the I3200’s performance and lifespan are relatively high.
    • Mainboard: The mainboard coordinates the various components of the printer, including the print head, ink delivery system, and other components, to produce high-quality images on the print media. Notable in the industry are Hansen boards, Beijing boards, and Senyang boards, and some manufacturers with certain research and development capabilities will have self-developed boards.
    • White Ink Circulation: White ink heat transfer printers have high requirements for the smoothness of white ink. Due to the special composition of white ink, most machines are equipped with a white ink circulation system. The components of the white ink circulation system include a white ink circulation pump and a white ink circulation filter. High-quality printer white ink circulation filters use the Japanese 3M brand, while low-quality printers use unbranded ones.
  2. DTF Consumables – DTF Ink: DTF ink is a type of water-based pigment ink. This ink has better lightfastness, moisture resistance, and oxidation resistance (including ozone), which explains why prints can last longer on clothes using this ink. Good ink has strong color saturation, a wide color gamut, high color reproduction, and lasting patterns.
    • Characteristics of High Purity, High-Quality DTF Ink:
      • Does not clog print heads: At room temperature, with automatic or manual humidification, the machine can stop for 24 hours without drying and clogging the print heads, improving printer efficiency.
      • Low consumption: DTF ink can cover 10-20% more area than regular ink, saving more costs.
      • High color reproduction: DTF ink can print more colors, resulting in vibrant printing effects that truly reproduce designs, achieving real-life printing effects.
      • Clear edges: DTF ink can print clear pattern edges, making powder shaking cleaner and not sticky, and reducing glue edges.
      • Soft touch: DTF ink uses imported raw materials, resulting in more vivid and soft prints with higher water resistance.
  3. DTF Consumables – DTF Hot Melt Powder: There are currently many types of hot melt powder on the market to meet different production needs, such as PA hot melt powder, EVA hot melt powder, TPU hot melt powder, etc. We recommend using high-purity TPU hot melt powder with a DTF printer to achieve perfect heat transfer images. 100% TPU powder, because of its clean composition, without additives, has better tensile properties, clean powder shaking, no sticky powder, clear heat transfer images, small text lines, no ghosting, scratch-resistant, and yellowing resistant.
  4. DTF Consumables – PET Film: DTF printing is done by printing on PET film or transfer paper, then heat-pressing onto clothes. PET printing film is divided into single-sided coated film and double-sided coated film. According.